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06 Nov 2024 - 02:47 pm

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Hollisdax

05 Nov 2024 - 09:25 am

Watch YouTube Short
Balanset-1A: The Ultimate Rotor Balancing Device

The Balanset-1A is a sophisticated rotor balancing instrument designed for precision and efficiency in various industrial applications. Priced at €1751, this device equips engineers and technicians with the necessary tools to ensure optimal performance of rotating machinery. Understanding its components and functionality can significantly enhance maintenance and repair activities.

Components of Balanset-1A

The Balanset-1A kit includes:

2 Vibration sensors
1 Phase angle sensor (laser tachometer)
1 Measurement block (Balanset device)
1 Magnetic stand
1 Electronic scale
1 Transport case
Software on a flash drive


Balancing Techniques: Static vs Dynamic

Balancing can be performed in one or two planes, depending on the rotor's design. One-plane balancing, typically referred to as "static balancing," is suitable for narrow disc-shaped rotors without significant axial motion. Common examples include:

Narrow grinding wheels
Belt drive pulleys
Disc flywheels
Gears
Couplings
Lathe chucking devices
Narrow fans


On the other hand, two-plane balancing, or "dynamic balancing," is necessary for long, shaft-like rotors such as:

Electric motor and generator rotors
Compressor and pump rotors
Turbine and fan impellers
Wide grinding wheels
Spindles
Mill rolls with beaters


Preparation for Balancing

Before beginning the balancing process, it is crucial to ensure that the machinery is in good working condition. If necessary, perform repairs, replace bearings, and clean the rotor to eliminate contaminants that could affect measurements. The vibration sensors and phase sensors should be strategically positioned to accurately capture data.

Initial Vibration Measurement

Start by weighing a test mass and recording its weight and radius. Run the rotor to measure the initial vibration levels, which will help identify the amplitude and phase of any imbalance. If the overall vibration levels closely match the rotational components, it is likely that rotor imbalance is the primary issue. Conversely, if the overall vibration significantly exceeds rotational components, further investigation is warranted.

Balancing Process Steps

1. First Plane Balancing
Attach the test weight to the first balancing plane and run the rotor again. A minimum 20% change in amplitude or phase indicates partial correction of the imbalance.

2. Second Plane Balancing
Move the test weight to the second balancing plane and measure the vibration again. This data allows the Balanset software to compute the exact placement and weight of corrective loads.

3. Correcting Imbalance
Based on the collected data, the Balanset software will recommend corrective weights and their installation angles. Remove the test weight, prepare the corrective weights, and install them at the specified angles relative to the rotor's rotation direction.

Final Verification

After completing the corrections, run the rotor once more to verify the final vibration levels. If the vibration has decreased to an acceptable threshold, the balancing process is complete. If further adjustments are needed, the software will guide you on additional weight placements.

Conclusion

The Balanset-1A is an invaluable tool for professionals involved in maintenance and repair activities. By ensuring precise rotor balancing, it contributes to the longevity and reliability of machinery. Adopting such advanced technologies can lead to significant improvements in operational efficiency and reduced downtime.

For more information or to purchase the Balanset-1A, visit Vibromera's website.


Contact Information:

For more information about our Balanset balancing devices and other products, please visit our website: https://vibromera.eu.

Subscribe to our YouTube channel, where you will find instructional videos and examples of completed work: https://www.youtube.com/@vibromera.

Stay updated with our latest news and promotions on Instagram, where we also showcase examples of our work: https://www.instagram.com/vibromera_ou/.

Buy Balanset-1A on Machinio


Balanset-1A OEM on Facebook Marketplace

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